Generac 04389-1 Uživatelský manuál

POWER SYSTEMS, INC.®GENERACPOWER SYSTEMS, INC.RRInstallation andOwner’s ManualAir-cooled, PrepackagedAutomatic Standby GeneratorsModels:04389-1 (6 kW

5. Remove the small brass hose fitting from the idlecircuit port of the regulator housing.6. Remove the small jet (0D5698A) located in theside of the

Generac®Power Systems, Inc. 9Battery cables were factory connected at the genera-tor (Figure 1.5). Connect cables to battery posts asfollows:4. Connec

10 Generac®Power Systems, Inc.Be sure the utility power supply is turned offand the 5A and 15A fuses are removed fromthe generator control panel, or s

Generac®Power Systems, Inc. 112.4 GENERATOR TESTS UNDER LOADTo test the generator set with electrical loads applied,proceed as follows:1. Set generato

12 Generac®Power Systems, Inc.3. Turn on appliances, lights, pumps, etc., that areon the emergency circuits in an attempt to fullyload the generator.

Generac®Power Systems, Inc. 13Section 3 — OperationGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators2.7.2 12 KW AND 15 KW UNITS1. Loosen governor c

14 Generac®Power Systems, Inc.Section 3 — OperationGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators11. Drain the oil and remove the oil filter. Re

Generac®Power Systems, Inc. 15D.Utility Voltage Pickup Sensor • This sensor monitors utility power supply volt-age. When that voltage is restored abov

16 Generac®Power Systems, Inc.1. Verify that the Auto/Off/Manual switch is set to AUTO.2. Hold down the “Set Exercise Time” switch untilthe generator

Generac®Power Systems, Inc. 17Figure 4.1 – Generator Control Panel4.2 CHECKING THE ENGINEOIL LEVELFor oil capacities, see “Specifications,” Section 1.

Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of the Guardianproduct line by Generac Power Systems Inc. Thismodel is a co

18 Generac®Power Systems, Inc.Figure 4.4 – Oil Drain Hose and Filter4.4 CHANGING THE OIL FILTERChange the engine oil filter as follows:1. With the oil

Generac®Power Systems, Inc. 193. Check the spark plug gap using a wire feelergauge. Adjust the gap to 0.76 mm (0.030 inch) for7 kW and 0.50 mm (0.020

20 Generac®Power Systems, Inc.• Make sure the piston is at Top Dead Center (TDC)of its compression stroke (both valves closed). Toget the piston at TD

Generac®Power Systems, Inc. 214.12 OUT OF SERVICE PROCEDURE4.12.1 REMOVAL FROM SERVICEIf you cannot exercise the generator every seven days,and it is

22 Generac®Power Systems, Inc.Section 4 — MaintenanceGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators4.13 SERVICE SCHEDULEATTENTION: It is recomm

Generac®Power Systems, Inc. 23Section 5 — Troubleshooting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators5.1 TROUBLESHOOTING GUIDEPROBLEM CAUSE C

24 Generac®Power Systems, Inc.Section 6 — Electrical DataGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram – 12 & 15 kW – Drawing

Generac®Power Systems, Inc. 25Section 6 — Electrical DataGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram – 12 & 15 kW – Drawing

26 Generac®Power Systems, Inc.Section 6 — Electrical DataGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsElectrical Schematic – 12 & 15 kW – D

Generac®Power Systems, Inc. 27Section 6 — Electrical DataGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsElectrical Schematic – 12 & 15 kW – D

Table of ContentsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGenerac®Power Systems, Inc. 1Introduction ...Inside Front Co

28 Generac®Power Systems, Inc.Section 6 — Electrical DataGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram – 7 kW – Drawing No. 0D901

Generac®Power Systems, Inc. 29Section 6 — Electrical DataGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram – 7 kW – Drawing No. 0D901

30 Generac®Power Systems, Inc.Section 6 — Electrical DataGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsElectrical Schematic – 7 kW – Drawing No.

Generac®Power Systems, Inc. 31Section 6 — Electrical DataGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsElectrical Schematic – 7 kW – Drawing No.

32 Generac®Power Systems, Inc.AA5123362437493526474649243494332333418507514352551155148211909170931349423910393253514885498273522514950514949115016175

Generac®Power Systems, Inc. 33ITEM PART NO.QTY. DESCRIPTION1 0C6140 1 ASSEMBLY, ENCLOSURE BASE (12KW / 15KW)0D1901 1 ASSEMBLY, ENCLOSURE BASE (7KW)2 0

34 Generac®Power Systems, Inc.4622377388328,9274447013191415351749141553416233639384548228291716467232742124544204011143351430292834124454731474531313

Generac®Power Systems, Inc. 35ITEM PART NO. QTY. DESCRIPTION1 0A9947E 1 CIRCUIT BREAKER 30 X 2 240V SQDQOU230 (7KW)0A9947G 1 CIRCUIT BREAKER 40 X 2 24

36 Generac®Power Systems, Inc.3012916279222221162324103179171811532394036192515263833323434351237148133B3ASection 7 — Exploded Views and Parts ListsGu

Generac®Power Systems, Inc. 37ITEM PART NO. QTY. DESCRIPTION1 0D4801 1 BOX GTS LOAD CENTER2 0D4800 1 COVER, 8 POSITION GTS LOAD CENTER3 0C2237 1 TRANS

2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully beforeinstalling, operating or servicing this equipment.Become familiar with this Owne

38 Generac®Power Systems, Inc.3011627922222116232410317917186115323940361925152638413332343435423712148133B3ASection 7 — Exploded Views and Parts List

Generac®Power Systems, Inc. 39ITEM PART NO. QTY. DESCRIPTION1 0D3086 1 BOX GTS LOAD CENTER2 0D3092 1 COVER, 12 POSITION GTS LOAD CENTER3 0C2237 1 TRAN

40 Generac®Power Systems, Inc.17151821221413129783124327292832192365656463626160595852515049484746454443571424138373635343339334023261043425113020662,

Generac®Power Systems, Inc. 41ITEM PART NO. QTY. DESCRIPTION1 0C5729 1 ASSEMBLY, CRANKCASE HOUSING WITHSLEEVE2 0C3008 1 SEAL, 38 I.D. CRANKSHAFT 3 090

42 Generac®Power Systems, Inc.112112111108107106105104103102100109999295969189908988868583848281130991181141269493117797876777574122125123125119120137

Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION74 0C5136A 2 KNOB, AIR CLEANER75 0C3024 1 COVER, AIRBOX NG/LP76 0C3040 1 PRE-CLEANER,77 0C

44 Generac®Power Systems, Inc.376517821389321452311313112252214203815302426321019162827171019322831321732313328133918104029283435344142434448493045463

Generac®Power Systems, Inc. 45Section 7 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators7 kW Generator – Drawing N

46 Generac®Power Systems, Inc.3635363763478213893214523112431122522142038153024263210191628271710193228313217323133292813283918104029414241Section 7 —

Generac®Power Systems, Inc. 47Section 7 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators12 kW and 15 kW Generator

Generac®Power Systems, Inc. 3ELECTRICAL HAZARDS• All generators covered by this manual producedangerous electrical voltages and can cause fatalelectri

48 Generac®Power Systems, Inc.11473334363537274543391819202332444824461122292831301752114132638252540411221151661244210573894951505453Section 7 — Expl

Generac®Power Systems, Inc. 49ITEM PART NO. QTY. DESCRIPTION1 071978 1 ASSEMBLY, CONNECTING ROD2 071980 1 PIN, PISTON D203 021533 1 SET, PISTON RING 9

50 Generac®Power Systems, Inc.202262423212925340414243442416665137981011141516171912638373627281826331835343518303132396Section 7 — Exploded Views and

Generac®Power Systems, Inc. 51ITEM PART NO. QTY. DESCRIPTION1 0C1069 5 SCREW, TAPTITE M6-1.0X8YELLOW CHROME2 0D2922 1 HOUSING, BLOWER3 0C8435 1 TUBE,

ITEM PART NO. QTY. DESCRIPTION1 0D5694 1 CASTING, TWIN REGULATOR HOUSING2 0C5765 1 SOLENOID, TWIN REGULATOR3 0C4647 1 GASKET , SOLENOID4 0C4680 1 PLUN

Generac®Power Systems, Inc. 53Section 8 — Mounting DimensionsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsDrawing No. 0D3739-BTM6PEM-TM6PM6PEMP

54 Generac®Power Systems, Inc.Section 9 — NotesGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Generac®Power Systems, Inc. 55Section 9 — NotesGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators

56 Generac®Power Systems, Inc.CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CA

Generac®Power Systems, Inc. 57EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1995 and later model year engines:(a

Only qualified electricians or contractors shouldattempt such installations, which must comply strictlywith applicable codes, standards and regulation

Part No. 0D8846 Revision B (08/26/02) Printed in U.S.A.Section 10 – WarrantyGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGENERAC POWER SYSTEMS

Section 1 — General InformationGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGenerac®Power Systems, Inc. 51.4 YOUR GENERATORControl PanelBattery

6 Generac®Power Systems, Inc.Section 1 — General InformationGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators1.5 SPECIFICATIONS1.5.1 GENERATORModel

Generac®Power Systems, Inc. 71.6 FUEL REQUIREMENTS AND RECOMMENDATIONSWith LP gas, use only the vapor withdrawal system. This type of system uses the